spark plug gap question


Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

spark plug gap question

Post by markmitchinnh »

As many of you may have read I installed a 1995 4.3 in my 89 Astro I used the TBI system from the 89 engine. My question is do I gap the spark plugs per 89 4.3 specs or do I use the 95 specs to gap them? The difference is .35 for 89 and .45 for the 95
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
User avatar

1Gary
I have my van tatooed on my cheeks
Posts: 2743
Joined: Wed Oct 07, 2009 4:18 am

Re: spark plug gap question

Post by 1Gary »

Gap it to the 89 spec because your using the 89 induction system.

It is one of the things your going to have to deal with given in reality a mongrut swap you have.The hp spec I would think is the same as a 89.
Last edited by 1Gary on Wed Nov 28, 2012 6:08 am, edited 1 time in total.
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY
User avatar

Smiliesafari
ASV Supporter
ASV Supporter
Posts: 2667
Joined: Sat Dec 02, 2006 12:34 pm
Location: Orlando, FL

Re: spark plug gap question

Post by Smiliesafari »

Gary is probably correct. However, I always liked the larger gap because of the larger spark that it produced. At one time, back when HEI first came out, there were gaps that got set at .060. If you have ever used a HEI tester you could see how big the spark really was. It was impressive.
1996 Safari SLX Hotair balloon transport vehicle

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

Thank you both. as for the hp specs thats fine after I move to California I will try another V8 swap at least now I know what I will need I am starting to collect the parts already. This time I am going to buy a rebuilt engine instead of a used one.
I will need the best stock GM cam for horsepower if anyone has a recommendation. I plan on using a Edelbrock TBI intake and a modified rebuilt TBI and a custom chip. everything will have to be passable for California emissions. This will most likely be with vortec heads simply because California laws.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
User avatar

doyoulikeithere
ASV Supporter
ASV Supporter
Posts: 2060
Joined: Tue Nov 17, 2009 8:27 pm
Location: Misty Mountains of Cowichan BC.

Re: spark plug gap question

Post by doyoulikeithere »

I think you will find trouble meeting epa specs for cali if you use 4 bolt vortec heads on a 89 tbi system, due to the lack of any EGR valve porting to the intake manifold, in the 4 bolt vortec heads. 6 bolt heads have the EGR port up the middle to the intake manifold. 4 bolt heads do it externally and there is no port up the middle to the EGR. It can be done, but you probly need to adapt a Vortec's externally ported style EGR to the TBI style system.
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

I believe the vortec TBI intake by edelbrock is EGR delete so yes I would have to purchase the pipe and such from GM to use the EGR system. Thats fine. I have a list of things I will have to buy such as the passenger side exhaust manifold with the EGR accessories. But Thank you for the input.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
User avatar

1Gary
I have my van tatooed on my cheeks
Posts: 2743
Joined: Wed Oct 07, 2009 4:18 am

Re: spark plug gap question

Post by 1Gary »

Will you make up your mind if you moving or not. :poke: Gezzz Mark. ](*,)
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

We are definitely moving but when is the big question.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
User avatar

doyoulikeithere
ASV Supporter
ASV Supporter
Posts: 2060
Joined: Tue Nov 17, 2009 8:27 pm
Location: Misty Mountains of Cowichan BC.

Re: spark plug gap question

Post by doyoulikeithere »

markmitchinnh wrote:I believe the vortec TBI intake by edelbrock is EGR delete so yes I would have to purchase the pipe and such from GM to use the EGR system. Thats fine. I have a list of things I will have to buy such as the passenger side exhaust manifold with the EGR accessories. But Thank you for the input.
Actually, looking at all of the 4.3 V6 edelbrock manifolds, I am now curious which one you intend to bolt to "Vortec" heads. And, I am confused by your terminology...

Most people refer to the 4 bolt heads as vortec, and the 6 bolt heads NOT as vortec. So for clarity sake, lets refer to only the 4 bolt heads as true "Vortec"
(Granted 93-95 CPI engines used 6 bolt heads with valve covers stamped "Vortec" but most folks dont really consider these as 'true vortec heads' b'cuz they are a lot different than the 4 bolt heads)

As far as I can tell, edelbrock does not make a TBI manifolf for the 4 bolt vortec heads, but they do make #3713 to fit the 6 bolt pre vortec heads, and it does have an EGR mount. Only bolts to a 6 bolt head.

If you wanna use a 4 bolt vortec head with an edelbrock manifold, you will probly have to use the #2114 4bbl manifold and a TBI adapter plate. No EGR on that set up... Just FYI, I did not see any TBI manifold for a SBC V8 on the edelbrock website. Vortec or not. Do you have a model number I could look up?

Can you clarify for me please? I dont understand what you actually meen by "Vortec Heads"
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

I was talking about a 5.7 future build when I was referring to the edelbrock intake. My 4.3 is done as much as its going to be. with the exception of tuning and tune up parts.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
User avatar

doyoulikeithere
ASV Supporter
ASV Supporter
Posts: 2060
Joined: Tue Nov 17, 2009 8:27 pm
Location: Misty Mountains of Cowichan BC.

Re: spark plug gap question

Post by doyoulikeithere »

Just FYI, I did not see any TBI manifold for a SBC V8 on the edelbrock website. Vortec or not. Do you have a model number I could look up?

Can you clarify for me please? I dont understand what you actually meen by "Vortec Heads"
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

Oh I'm sorry I got two separate engines builds mixed, The only TBI intake for vortec heads is from GM. its like close to 400 bucks. The vortec heads for a V8 chevy are 1996 and up however there were some of the older non vortec heads on early 1996 engines so I have been told. Casting number 12558062 Vortec head has 3 small humps, aka "sawtooth", on the end of the head. Casting number 10239906 Vortec head has one large single hump on the end of the head.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

I build a basic stock Vortec 350 back a few years ago with a 4 barrel intake and an adapter for the TBI. Thats what I was thinking when I wrongly answered you. My apologies.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
User avatar

doyoulikeithere
ASV Supporter
ASV Supporter
Posts: 2060
Joined: Tue Nov 17, 2009 8:27 pm
Location: Misty Mountains of Cowichan BC.

Re: spark plug gap question

Post by doyoulikeithere »

markmitchinnh wrote:I build a basic stock Vortec 350 back a few years ago with a 4 barrel intake and an adapter for the TBI. Thats what I was thinking when I wrongly answered you. My apologies.
Hey no worries, I was just trying to get your meaning is all...
And, yes, 96 seems to be the year for BOTH the V6 and V8 to have switched to the true "Vortec" heads (with 4 bolts each)

Thanks for the clarification. :cheers:
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
markmitchinnh
I sleep in my van
Posts: 589
Joined: Wed Oct 13, 2010 2:07 pm
Location: Barrington NH

Re: spark plug gap question

Post by markmitchinnh »

My 1995 4.3 has six holes per side on the intake but the combustion chambers are still kidney bean style I don't know exactly what would make them true vortec or not though.
Recently bought a 1989 Astro RS from Florida. Replaced stock engine witha 1997 5.7 vortec with TBI and replaced transmission with rebuilt 700R4 with mild shift kit.
Bought on Monday the 16th of April 2012
Post Reply